info@JHL-guangdong.com Core Features & Value Proposition
Multi-Dimensional Parameter Measurement
Automatically captures electrode cap images via high-resolution industrial cameras (side-view imaging systems) and performs AI-driven precision calculations:
▶ Length & Lifespan: Real-time wear monitoring with remaining service life prediction. Increases electrode cap utilization by 15%+ under optimized conditions.
▶ Diameter & Taper: Detects diameter deviations and conical angle changes to prevent deformation-induced weak weld risks.
▶ Surface Geometry Parameters: Auto-compares with standard models and outputs pass rates for critical metrics like tip angles.
AI-Powered Tip Grinding Quality Inspection
Defect detection system with frontal imaging achieves millisecond-level accuracy:
▶ Identifies 8 defect types:
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Eccentricity/ovality beyond tolerances
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Surface cracks, pits, oxidation residues
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Grinding angle deviations
▶ Customizable deep learning models for individual workstations
Quality Tier Management
Automated pass/rework decisions with defect image archiving for traceability
Edge Computing Architecture
Industrial-grade embedded processor enables:
➤ Cloud-independent image processing & decision-making (<0.1s response)
➤ Onboard storage for 100,000+ test records
➤ Optional encryption module for IP protection
Predictive Analytics
Generates weld quality insights through multi-dimensional trend analysis to drive preventive maintenance strategies
